I'm at a complete loss.
Couple of suggestions:
1. Go to Nero's support website...somewhere on there you should be able to submit the scenario to them - the steps you've taken, the errors you're getting, etc.
http://ww2.nero.com/enu/Support.html
2. Uninstall and then reinstall Express. Don't know if we've covered that yet or not.
3. Do the uninstall reinstall thing and update drivers for your DVD burner - drivers will be located at the manufacturer's website.
4. Get rid of Express and but a retail version of Nero 6. I hate to recommend this and then you have the same problems. I would try to work out the bugs on the free version.
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